Saturday, December 12, 2015

Installing Pergo Laminate Flooring

Installing Pergo Laminate Flooring

Installing Pergo laminate flooring
If you read my post yesterday you know my newest focus is building my studio, craft room, office in the loft.  The entire loft was carpeted with the same “economical”, builder grade, beige carpet that was in the bedrooms on the main level of the house.  Most of the main level had red oak hardwood flooring so when I tore out the carpet I installed that same, red oak floor, even though I personally do not like the look of red oak.  Since the loft is an entirely separate level of the house and entirely covered with crappy carpet that needs to be torn out, I’m choosing a completely different flooring — one that I like!

I’m partnering with Pergo to complete my loft and am installing 12mm Coffee Handscraped Hickory laminate flooring.

Installing Pergo laminate flooring

Installing Pergo Laminate Flooring

I actually started installing the new flooring before I decided to table the recording studio project and started in that room.  Penny and I spent about 5 hours installing the floor in that one room.  Installing floors is hard on your back and I have back issues so I just do a little at a time and take lots of breaks.

The flooring I selected has an attached underlayment so we didn’t need to deal with a separate underlayment. Installing Pergo Laminate Flooring

We prepped the floor by making sure it was flat.  I sanded down along the seam in the subfloor because it peaked up to a high point along that line.  To check if your floor is flat, lay a straight edge on your floor.  If your floor is dead flat, the straight edge will lay completely flat and not let any light through.  If there are low or high spots, some light will come through and the straight edge may rock back and forth like a teeter-totter.  You’ll want to fill depressions with floor leveling compound if there is more than 3/16″ unevenness per 10-foot span.

Installing Pergo Laminate Flooring

This is a floating floor so it’s not glued or nailed down.  It just “floats” on top of the subfloor.  The only thing needed to install is a saw to cut the planks, a mallet and an installation kit with a pull bar, tapping block and spacers.  The spacers are to ensure a 3/8″ expansion gap so the floors can expand and contract around the perimeter of the room.Installation tools for laminate flooring.

The floors connect with a tongue and groove system.  Now, it might look confusing at first glance because there is a protrusion on both sides of each plank.  My brain sees a protrusion as a tongue in a tongue and groove situation.

Pergo Laminate Flooring in Recording Studio

So with these floors, the “tongue” fits over the top of the “groove” protrusion.  Really, I think it’s a “double tongue and groove” system because there’s a small groove on the underside of the tongue that a small tongue on the top end of the groove locks into when the whole thing locks properly.  To lock the planks together, you tilt one plank up slightly, insert the tongue over/into the groove and then rotate that plank down, locking the joint.Installing Pergo Laminate Flooring

Install the tongue towards the wall you are starting on.  The tongue should be removed from the long side of all of the planks in the first row and from the short end on only the first plank.  Running it along the table saw is an easy way to remove the tongue on the long end but if you don’t have a table saw, a circular saw or even an oscillating multi tool works.
The first row simply requires locking the planks end to end.Installing Pergo Laminate Flooring

The second and consecutive rows you have to lock end to end and also lock them with the previous row.  This room is small and I’m building shelving against two walls so I’m not covering the entire width of the floor.  I’m only covering 8′.  Because we were working with short rows, we tried a method I read about when looking for installation tips on the interweb.  We locked the short ends of planks in a whole row and then locked the long side of that whole row into the previous row.Installing Pergo Laminate Flooring

I’m not sure that way is easier than the traditional way of locking one piece into the previous row and then adding the consecutive pieces of that row one by one with the use of a tapping block.  You first lock the short end, then tap the long end until that joint locks.

Installing Pergo Laminate Flooring

The tapping block has a recessed area on one side and end.  This recess allows space for the protrusion on the “Groove” side of the plank to protect it while you “tap” the block with a hammer.  Installing Pergo Laminate Flooring

Use the correct side of the tapping block and then tap along the long side of the plank until the joint closes up tightly.Installing Pergo Laminate Flooring

The joints need to be staggered with at least a 12″ offset.  I was able to use both ends of my cut plank in one row with one full length plank in between them.  This only worked out this way because the planks are 4′ long and I was installing my flooring 8′ wide.  If working in a wider room, use the cutoffs from previous rows to start new rows as demonstrated in this graphic from the instructions manual.Pergo Laminate Flooring in Recording StudioA miter saw is the quickest way to cut planks to length but a circular saw and cutting guide would work too.Installing Pergo Laminate Flooring

Since the floor is not secured to the floor, it tends to slide around for the first few rows.  This can be managed by laying a couple boxes of your flooring on the section that is already installed OR, as I found to be easiest, kneel on the installed floor as you add consecutive rows.Installing Pergo Laminate Flooring

Once there is a good chunk of flooring locked together, you can move the whole thing into place.  This is where you want to make sure you are leaving a 3/8″ expansion joint on the sides.

Installing Pergo Laminate Flooring

Since I haven’t built any cabinets or shelves yet, I simply marked the floor 20″ out from the wall and positioned the floor on those marks.  These floors shouldn’t be installed under permanent cabinetry so I’ll be installing the cabinetry 3/8″ behind the floors and then adding the toekick piece over the gap.

Installing Pergo Laminate Flooring

This side wall will not have any cabinetry because it’s such a small room.  The baseboard will cover the space between the wall and the floor.
Installing Pergo Laminate FlooringThe door threshold requires a special moulding to provide the floors in joining rooms adequate room for expansion.  I’m not going to install that piece until I’m ready to install the floors in the adjoining space.  I just marked a straight line from one side of the door to the other and started each new row on that line to make it easy to install the transition moulding when the time comes.Pergo Laminate Flooring in Recording StudioTo install the rows or close up joints where you don’t have room to use a mallet and the tapping block, a pull bar gives you the leverage you need to close up the joint.  It’s important to apply downward pressure to the “pull” end of the pull bar so it doesn’t jump up and damage the floor when you whack the other end with the mallet.  Pergo Laminate Flooring in Recording Studio

It can be awkward getting up into those tight spots but it’s generally just the last row that get’s testy so it’s endurable.Pergo Laminate Flooring in Recording Studio

The end result of our labor is pretty stunning…if you have the ability to overlook the parts that will eventually be covered up by baseboard and shelving.Pergo Laminate Flooring in Recording Studio

Just imagine…Installing Pergo laminate flooring

The floor is gorgeous and I’m super excited to get my studio cabinets built and get these floors installed out there!
Installing Pergo Laminate Flooring
I’m partnering with Pergo to complete my loft.  I received product and compensation from Pergo.  All opinions expressed are 100% my own.



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